SKYHC型圓筒混合機(jī) Drum Mixer
1、用途：圓筒混合機(jī)是燒結(jié)、球團(tuán)系統(tǒng)中重要設(shè)備之一，可用于原料混合、制粒、滾煤等多種用途，滿足燒結(jié)機(jī)對(duì)原料的要求。
1. Application: Drum mixers are one of the important types of equipment in the sintering and pelleting system. They can be used for many purposes such as raw material blending, pelletization, and coal coating to meet the requirements of sintering machines for raw materials.
2、結(jié)構(gòu)及特點(diǎn)：圓筒混合機(jī)的傳動(dòng)結(jié)構(gòu)主要有齒輪傳動(dòng)及膠輪傳動(dòng)兩種。齒輪圈傳動(dòng)具有傳動(dòng)扭矩大、壽命長等特點(diǎn)，但噪音較大；膠輪傳動(dòng)可用實(shí)心或空心充氣輪胎，具有傳動(dòng)平穩(wěn)、噪音低等特點(diǎn)，但膠輪磨損較大，更換資數(shù)多。膠輪傳動(dòng)的傳動(dòng)裝置根據(jù)用戶要求可置于中間或兩端，所有設(shè)備都有左右傳動(dòng)安裝形式。
2. Structure and Characteristic: The transmission structures of drum mixers are mainly divided into two types, gear transmission structure and rubber tire transmission structure. Gear transmission structure has the characteristics of large driving torque, long service life, but loud produced noise. Rubber tire transmission structure can use solid or hollow pneumatic tire which has the characteristics of smooth transmission, low noise, but large rubber tire abrasion and many times of replacement. The transmission mechanism can be placed in the middle or at two ends according to the requirements of user. All equipment has the installation form of left and right transmission.
（一） 用途：圓筒混合機(jī)是燒結(jié)、球團(tuán)系統(tǒng)中重要設(shè)備之一，可用于原料混合、制粒、滾煤等多種用途，滿足燒結(jié)機(jī)對(duì)原料的要求。
(I) Application: Drum mixers are one of the important types of equipment in the sintering and pelleting system. They can be used for many purposes such as raw material blending, pelletization, and coal coating to meet the requirements of sintering machines for raw materials.
（二） 結(jié)構(gòu)及特點(diǎn)：圓筒混合機(jī)的傳運(yùn)結(jié)構(gòu)主要有齒輪傳動(dòng)及膠輪傳動(dòng)兩種。齒輪齒圈傳動(dòng)具有傳動(dòng)扭矩大、壽命長等特點(diǎn)，但噪音較大；膠輪傳動(dòng)可用實(shí)心或空心充氣輪胎，具有傳動(dòng)平穩(wěn)、噪音低等特點(diǎn)，但膠輪磨損較大，更換次數(shù)多。膠輪傳動(dòng)的傳動(dòng)裝置根據(jù)用戶要求可置于中間或兩端，所有設(shè)備都有左右傳動(dòng)安裝形式。
(II) Structure and Characteristic: The transmission structures of drum mixers are mainly divided into two types, gear transmission structure and rubber tire transmission structure. Gear transmission structure has the characteristics of large driving torque, long service life, but loud produced noise. Rubber tire transmission structure can use solid or hollow pneumatic tire which has the characteristics of smooth transmission, low noise, but large rubber tire abrasion and many times of replacement. The transmission mechanism can be placed in the middle or at two ends according to the requirements of user. All equipment has the installation form of left and right transmission.
為了提高混料效果，筒體內(nèi)裝有揚(yáng)料板；為了防止粘料，筒體內(nèi)還裝有整體或部分襯板。襯板有金屬、耐磨橡膠、含油尼龍、高分子材料等多種形式供用戶選擇。
To improve the effects of material mixing, the drum is equipped with raising material board. To prevent sticking of materials, the drum is also equipped with entire or partial lining plates. The lining plates can be made of metal, wear-resisting rubber, oil-bearing nylon, high molecular material, etc for users’ choices.
（三）圓筒機(jī)的傾角：應(yīng)根據(jù)混合時(shí)間及混合機(jī)的作用確定。一般情況下一混不大于3º，二混約為1.5º.
(III) Inclination Angle of Drum Mixer: The inclination angle shall be determined according to mixing time and functions of mixer. Normally, it shall not be larger than 3º during the first mixture and shall be 1.5º during the second mixture.
(四)混合時(shí)間：根據(jù)實(shí)踐經(jīng)驗(yàn)混合時(shí)間一般可定為不少于5分鐘，其中一混約定俗成分鐘，二混約3分鐘?；旌蠒r(shí)間與原料的各類，成球性有很大關(guān)系。
(IV) Mixing Time: According to practical experience, the mixing time can normally be fixed to be not shorter than 5 minutes. The time shall be fixed during the first mixture and shall be 3 minutes during the second mixture. The time of mixing largely depends on the type of raw material and balling.
（五）圓混機(jī)的填充率：一混為10~20%，二混為10~15%左右。
(V) Fill Ratio of Drum Mixer: 10~20% during the first mixture and around 10~15% during the second mixture.
（六）我廠生產(chǎn)過的****圓混機(jī)Φ3.8×15m、Φ3×12m(膠輪)。
(VI) The largest drum mixer manufactured by our factory is Φ3.8×15m and Φ3×12m in rubber tire.
（七）主要圓混合機(jī)的技術(shù)參數(shù)如下：
(VII) The main technical parameters of drum mixers are as follows:
技術(shù)參數(shù)Ⅰ
| 型號(hào)規(guī)格 | SKYHC 3090 | SKYHC 30120 | SKYHC 30120 | SKYHC 30120 | SKYHC 30120 | SKYHC 32120 | |
| 圓筒直徑 | mm | 3000 | 3000 | 3000 | 3000 | 3000 | 3200 |
| 圓筒長度 | mm | 9000 | 12000 | 12000 | 12000 | 12000 | 12000 |
| 筒體轉(zhuǎn)速 | r/min | 7 | 6.144 | 7.5 | 6.787 | 7 | 6.5 |
| 筒體傾角 | （0） | 4 | 2.5 | 1.5 | 0.75 | 2.5 | 2.29 |
| 處理量 | t/h | 340-430 | 400 | 380-420 | 142 | 325-410 | 500-600 |
| 物料堆比重 | t/m3 | 1.7 | 1.8 | 1.7 | 1.6 | 1.7 | 1.7 |
| 填充率 | % | 6.88-8.7 | 17.254 | 101 | 13 | 12.25 | 16.43 |
| 電機(jī)功率 | kw | 132 | 200 | 132 | 280 | 220 | 400 |
| 重量 | t | 73 | 157 | 100 | 105 | 79 | 97 |
| 配燒結(jié)機(jī) | m2 | 132 | 132 | 198 | 132 | 2×132 | 2×90 |
技術(shù)參數(shù)Ⅱ
| 型號(hào)規(guī)格 | SKYHC 32120 | SKYHC 32120 | SKYHC 32120 | SKYHC 32120 | SKYHC 32130 | SKYHC 32160 | |
| 圓筒直徑 | mm | 3200 | 3200 | 3200 | 3200 | 3200 | 3200 |
| 圓筒長度 | mm | 12000 | 12000 | 12000 | 12000 | 12000 | 12000 |
| 筒體轉(zhuǎn)速 | r/min | 6.5 | 7 | 7 | 7 | 7 | 6 |
| 筒體傾角 | （0） | 2 | 2 | 2.2 | 2.5 | 2.5 | 1.3 |
| 處理量 | t/h | 440-560 | 240-390 | 504-580 | 325-410 | 612-734 | 250-300 |
| 物料堆比重 | t/m3 | 1.7 | 1.7 | 1.7 | 1.7 | 1.7 | 1.7 |
| 填充率 | % | 14.8 | 13.02-14.94 | 15.44 | 12.25 | 15.34-18.4 | 9.03 |
| 電機(jī)功率 | kw | 250 | 220 | 250 | 220 | 400 | 400 |
| 重量 | t | 137.5 | 98 | 126 | 79 | 162.2 | 127 |
| 配燒結(jié)機(jī) | m2 | 198 | 2×30 | 198 | 2×132 | 240 | 2×90 |
技術(shù)參數(shù)Ⅲ
| 型號(hào)規(guī)格 | SKYHC 33140 | SKYHC 35140 | SKYHC 35140 | SKYHC 3680 | SKYHC 36130 | SKYHC 36140 | |
| 圓筒直徑 | mm | 3300 | 3500 | 3500 | 3600 | 3600 | 3600 |
| 圓筒長度 | mm | 14000 | 14000 | 14000 | 8000 | 13000 | 14000 |
| 筒體轉(zhuǎn)速 | r/min | 7 | 6.4 | 7 | 6.78 | 7 | 6.5 |
| 筒體傾角 | （0） | 2.5 | 1.5 | 1.8 | 2.5 | 2 | 2.5 |
| 處理量 | t/h | 436-502 | 340-390 | 520-600 | 842-1010 | 730-930 | 780-900 |
| 物料堆比重 | t/m3 | 1.9 | 1.7 | 1.8 | 1.6 | 1.7 | 1.9 |
| 填充率 | % | 12.34 | 11.77-13.5 | 12.94 | 16.1-19.3 | 7.9-19.9 | 13.1 |
| 電機(jī)功率 | kw | 400 | 400 | 400 | 280 | 450 | 500 |
| 重量 | t | 142 | 125 | 158 | 97 | 215 | 173 |
| 配燒結(jié)機(jī) | m2 | 2×40 | 2×30 | 180 | 360 | 132 | 2×40 |
技術(shù)參數(shù)Ⅳ
| 型號(hào)規(guī)格 | SKYHC 36140 | SKYHC 36160 | SKYHC 36160 | SKYHC 3895 | SKYHC 38140 | SKYHC 38140 | |
| 圓筒直徑 | mm | 3,600 | 3,600 | 3,600 | 3,800 | 3,800 | 3,800 |
| 圓筒長度 | mm | 14,000 | 16,000 | 16,000 | 9,500 | 14,000 | 14,000 |
| 筒體轉(zhuǎn)速 | r/min | 6.6 | 7.5 | 7.5 | 6.5 | 6.5 | 6.5 |
| 筒體傾角 | （0） | 2.5 | 2.3 | 2 | 2.6 | 2.5 | 2.5 |
| 處理量 | t/h | 820-1000 | 350-400 | 380-420 | 1128-1357 | 842-1010 | 765-895 |
| 物料堆比重 | t/m3 | 1.8 | 1.7 | 18 | 1.7 | 1.7 | 1.7 |
| 填充率 | % | 14.52 | 13.42 | 7.29-8.06 | 17.2-20.7 | 14.2-17.05 | 12.13 |
| 電機(jī)功率 | kw | 500 | 500 | 355 | 315 | 500 | 500 |
| 重量 | t | 173 | 198 | 183.59 | 172 | 196 | 196 |
| 配燒結(jié)機(jī) | m2 | 180 | 170 | 198 | 450 | 360 | 238 |
技術(shù)參數(shù)Ⅴ
| 型號(hào)規(guī)格 | SKYHC 38140 | SKYHC 38170 | SKYHC 38170 | SKYHC 38170 | SKYHC 4080 | SKYHC 40180 | |
| 圓筒直徑 | mm | 3,800 | 3,800 | 3,800 | 3,800 | 4,000 | 4,000 |
| 圓筒長度 | mm | 14,000 | 17,000 | 17,000 | 17,000 | 8,040 | 18,000 |
| 筒體轉(zhuǎn)速 | r/min | 6.5 | 5.5-7.5 | 6.5 | 5.5-7.5 | 8.6 | 8.5 |
| 筒體傾角 | （0） | 2.7 | 1.5 | 1.5 | 3 | 1.1 | 1.1 |
| 處理量 | t/h | 940-1080 | 460-510 | 510-580 | 440-516 | 325-410 | |
| 物料堆比重 | t/m3 | 1.7 | 1.7 | 1.7 | 1.7 | 1.1-1.3 | 1.7 |
| 填充率 | % | 13.85 | 10.71-14.58 | 12.66 | 10.09-13.76 | 10.05 | |
| 電機(jī)功率 | kw | 500 | 630 | 560 | 355 | 710 | 710 |
| 重量 | t | 196.5 | 194.7 | 194.7 | 219 | 100.4 | 278 |
| 配燒結(jié)機(jī) | m2 | 360 | 198 | 198 | 198 | 2×132 |
技術(shù)參數(shù)Ⅵ
| 型號(hào)規(guī)格 | SKYHC 40180 | SKYHC 44170 | SKYHC 44200 | SKYHC 50130 | SKYHC 51245 | |
| 圓筒直徑 | mm | 4,000 | 4,400 | 4,400 | 5,000 | 5,100 |
| 圓筒長度 | mm | 18,000 | 17,000 | 20,000 | 13,000 | 24,500 |
| 筒體轉(zhuǎn)速 | r/min | 8.5 | 6.5 | 6 | 2-5 | 5.6 |
| 筒體傾角 | （0） | 1.1 | 1.2 | 2.2 | 7 | 2.5 |
| 處理量 | t/h | 325-410 | 612-734 | 950-1093 | 708 | 1150 |
| 物料堆比重 | t/m3 | 1.7 | 1.7 | 1.7 | 2.2-2.3 | 2 |
| 填充率 | % | 10.05 | 15.53 | 11.82-13.59 | 9.12 | |
| 電機(jī)功率 | kw | 710 | 800 | 900 | 250 | 1,000 |
| 重量 | t | 278 | 297.5 | 294.7 | ||
| 配燒結(jié)機(jī) | m2 | 2×132 | 240 | 360 | 500 | 360 |
技術(shù)參數(shù)Ⅶ
| 型號(hào)規(guī)格 | SKYHJ 2568 | SKYHJ 2890 | SKYHJ 28100 | SKYHJ 3090 | SKYHJ 32120 | SKYHJ 32140 | |
| 圓筒直徑 | mm | 2,500 | 2,800 | 2,800 | 3,000 | 3,200 | 3,200 |
| 圓筒長度 | mm | 6,800 | 9,000 | 10,000 | 9,000 | 12,000 | 14,000 |
| 筒體轉(zhuǎn)速 | r/min | 7 | 6 | 7 | 7.5 | 6.5-9 | 7 |
| 筒體傾角 | （0） | 2.5 | 2 | 3 | 1.5 | 0.75 | 1.6 |
| 處理量 | t/h | 200 | 292-336 | 400 | 190-220 | 142-180 | 295-340 |
| 物料堆比重 | t/m3 | 1.7 | 1.7 | 1.7 | 1.7 | 1.8 | 1.7 |
| 填充率 | % | 16.1 | 12.65 | 9.6 | 13 | 11.48 | |
| 電機(jī)功率 | kw | 75 | 132 | 160 | 160 | 185 | 220 |
| 重量 | t | 47 | 62 | 67 | 70 | 102 | 110 |
| 配燒結(jié)機(jī) | m2 | 180 | 180 | 75 | 198 | 360 | 180 |
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