DYTA7750、PYTA7750型液壓徑向跳汰機(jī) Hydraulic  radial Jig

跳汰機(jī)選礦是重力選礦的主要方法之一，工藝特點(diǎn)是：被選的礦石連續(xù)給到跳汰室的篩板上，形成厚的物料層。通過(guò)篩板周期地鼓入上升水流，使床層升起松散，接著水流下降（或停止上升）。在這一過(guò)程中，密度不同的顆粒發(fā)生相對(duì)轉(zhuǎn)移，重礦物進(jìn)入下層，輕礦物轉(zhuǎn)入上層，分別排出后即得精礦和尾礦。

鋸齒波跳汰機(jī)是在傳統(tǒng)正弦波跳汰機(jī)基礎(chǔ)上進(jìn)行研制的一種新型節(jié)能高效的重選設(shè)備。與正弦波跳汰機(jī)區(qū)別在于：跳汰脈動(dòng)曲線為鋸齒波形，上升水流快而下降水流慢，床層被整體抬起又緩慢下落，有效松散時(shí)間長(zhǎng)，可大幅度地提高單位篩面的處理能力，降低粒度回收下限，并大量節(jié)省篩下補(bǔ)加水。與正弦波跳汰機(jī)進(jìn)行工業(yè)試驗(yàn)對(duì)比，踞齒波跳汰機(jī)作業(yè)回收率提高Sn:3.01%，WO3:5.5%，Pb:1.63%，Zn:2.04%,耗水量減小30-75%。

鋸齒波跳汰選礦，除了很微細(xì)的物料外，幾乎可以處理各種粒度的礦物原料。工藝操作簡(jiǎn)單，設(shè)備處理能力大，并可在一次選別中得到某種最終產(chǎn)品，因此，在生產(chǎn)中應(yīng)用很廣泛。對(duì)于金屬礦石，是處理粗、中、細(xì)粒鐵礦、錳礦的主要方法之一，并大量用于選別錫、鎢礦石；跳汰法在處理含金，鉭鈮、鈦、鋯、鉻的原生礦石和砂石的選別亦能獲得良好效果。

礦石中待分離的礦物密度差越大，入選粒度范圍越寬，對(duì)于含金砂礦，在給料粒度小于25㎜時(shí)，可以不分級(jí)入選，回收下限可達(dá)0.05㎜，對(duì)一般金屬礦石，實(shí)行分級(jí)入選，可有效地改善分選指標(biāo)并提高設(shè)備的處理能力。

Ore dressing by  Gravity Jig is considered as one of the major means for gravity beneficiation  with the process characteristics being continued feed of ores to be  beneficiated onto screen plate in Jigging Chamber, forming thick material  layer. Upward flow is injected via screen plate periodically, allowing the lift  of bed layer to be loose and flow to drop ( or stop rising). During this  process, grains of different densities will displace relatively, with the heavy  materials bring delivered into lower layer and the light material being  transferred into the upper layer. Concentrate and tailings will be obtained  after their being discharged respectively.

Sawtooth-wave Jig is a new type of energy conservation and highly  efficient gravity separation equipment and developed based on the traditional  Sine Wave Jig. The difference between Sawtooth  Wave Jig and Sine Wave Jig is that the  pulsation curve for jigging is of sawtooth wave shape ,with speedy upward flow  and slow downward flow. Bed layer is elevated integrally and slowly dropped  with a long effective loose time, allowing significant increase of handling  capacity for unit screen surface, decrease of lower limit of grain size  recovery and large save of make-up water for undersize fraction. Industrial  tests carried out of Sawtooth Wave Jig and Sine Wave Jig for comparison showed  that the recovery rate for operation of Sawtooth Wave Jig is raised by Sn:  3.01%, WO 3:5.5%, Pb:1.63%, Xn:2.04% with water consumption being decreased by  30 – 75%.

Ore dressing by  Sawtooth Wave Jig is capable of handling almost full sizes of mineral materials  other than very fine material. It features simple process operation, heavy duty  equipment handling capacity with final products being obtained through one time  separation. Therefore, it has found a wide application in production. It is  regarded as one of major means to cope with metallic ores such as iron and  manganese ores of coarse, moderate and fine sizes and has found significant use  in beneficiating tin and tungsten ores. Moreover, Jigging Method also can  achieve a good result in processing primary ores bearing gold, tantalum  niobium, titanium, zirconium and chrome and sand stones.

More density minerals to be separated in ores have, wider range  the feed sizes have. For gold bearing placer, when feed grain size is less than  25mm, separation may be  carried out without size classification with the lower limit of recovery up to 0.05mm. For ordinary metallic ores, size  classified separation is conducted to effectively improve indexes for  separation and to enhance handling capability for the equipment.

DYTA-7750型液壓徑向跳汰機(jī)在國(guó)內(nèi)外已普遍應(yīng)用在采礦船上作為粗選設(shè)備使用。用來(lái)選別砂金、錫、金剛石、鎢、赤鐵礦等礦石。

DYTA7750 hydraulic radial jigs are widely used on mining vessel at  home and aboard as roughly selected equipment to sort ores such as alluvial  gold, tin, diamond, tungsten and hematite.

DYTA-7750型液壓徑向跳汰機(jī)是由圓形跳汰機(jī)發(fā)展而來(lái)。它由驅(qū)動(dòng)和槽體二部分組成。驅(qū)動(dòng)為機(jī)械液壓形式，動(dòng)力由電機(jī)提供，通過(guò)變速機(jī)構(gòu)，由減速器的出軸帶動(dòng)凸輪轉(zhuǎn)達(dá)動(dòng)，由凸輪推動(dòng)每個(gè)主傳動(dòng)油缸的柱塞進(jìn)行周期性往復(fù)運(yùn)動(dòng)，從而將電能轉(zhuǎn)換成機(jī)械能，再轉(zhuǎn)換成液壓能。通過(guò)液壓管路及各種閥件，驅(qū)動(dòng)從動(dòng)油缸運(yùn)動(dòng)，帶動(dòng)跳汰機(jī)的錐斗上下脈動(dòng)。

DYTA7750 hydraulic radial jigs are developed from circular jigs.  They are composed of two parts. i.e., drive and tank. The drive is of  mechanical hydraulic type whose power is provided by motor. Through  speed-change mechanism, the output shafts of speed reducer bring along the  rotation of cam which drive cyclical alternating movement of every plunger of  drive cylinder so as to convert electric energy to mechanical energy and then  to hydraulic energy. Through hydraulic pipes and all kinds of valves, the  movement of slave cylinder is driven and the fluctuation of the jig’s cone is  brought along.

DYTA-7750型跳汰機(jī)的沖次調(diào)節(jié)有兩種結(jié)構(gòu)形式，沖次調(diào)節(jié)機(jī)構(gòu)的不同，DYTA-7750型跳汰機(jī)分二種型號(hào)；DYTA-7750型與PYTA-7750型。DYTA-7750型跳汰機(jī)采用電磁調(diào)速異步電動(dòng)機(jī)來(lái)實(shí)現(xiàn)沖次的調(diào)節(jié)，屬無(wú)級(jí)調(diào)節(jié)，沖次調(diào)節(jié)范圍0-90次/分。PYTA-7750型跳汰機(jī)采用普扁鼠籠型異步電動(dòng)機(jī)，由皮帶傳遞動(dòng)力，是通過(guò)更換皮帶輪來(lái)調(diào)節(jié)沖次。屬有級(jí)調(diào)節(jié)。隨機(jī)配有使跳汰機(jī)的沖次為60次/分、70次/分、80次/分，三種皮帶輪。也可據(jù)用戶的需要供給60-90次/分間某一沖次的皮帶輪。二種型號(hào)各有其優(yōu)點(diǎn)，用戶可根據(jù)需要選用。槽體部分為單元組合式，每個(gè)單位由三個(gè)跳汰室組成。每一個(gè)室內(nèi)擬一臺(tái)梯型跳汰機(jī)。根據(jù)處理量大小及設(shè)備的配置要求可以組成圓形，也可以組合成扇形。采用組合式的優(yōu)點(diǎn)在于制造、運(yùn)輸、安裝方便。

The jig frequency adjustment of DYTA7750 jig has two kinds of  forms. According to difference in jig frequency adjustment mechanism, DYTA7750  jigs have two models: DYTA7750 and PYTA7750. DYTA7750 jigs adopt  electromagnetic speed regulating asynchronous motors to realize the adjustment  of jig frequency which belongs to stepless adjustment. The adjustable range of  jig frequency is 0-90 times per minute. PYTA7750 jigs adopt common  squirrel-cage asynchronous motors. The power is transmitted through belts and  jig frequency is adjusted through the replacement of belt pulley. This belongs  to step adjustment. The machine is equipped with three kinds of belt pulleys  which enables the jig frequency of the jig to be 60 times per minute, 70 times  per minute and 80 times per minute. Besides, belt pulley of a certain jig  frequency of between 60 and 90 times per minute can be provided according to  the needs of users. The two types of models have advantages of their own. Thus,  the users can make their choice according to their own actual needs. The tank  is of unit combination type. Every unit consists of three jigs. Every room is  equipped with one trapezoidal jig. It can be made circular or fan shaped  according to the handling capacity and configuration requirements of equipment.  The advantage to adopt combination type is it is easy for fabrication,  transportation and installation.

跳汰機(jī)液壓傳動(dòng)原理：

Hydraulic Transmission  Principle of Jig

本液壓系統(tǒng)主要由液壓泵站，主動(dòng)油缸、從動(dòng)油缸、液壓管路及控制伐體組成。液壓泵站主要是加補(bǔ)油用，主動(dòng)油缸的作用主要是通過(guò)凸輪推動(dòng)柱塞將機(jī)械能轉(zhuǎn)變?yōu)橐簤耗?，從?dòng)油缸是主動(dòng)缸傳給的壓力油推動(dòng)油塞運(yùn)動(dòng)將液壓能轉(zhuǎn)變?yōu)闄C(jī)械能。

This hydraulic system is mainly composed of hydraulic power unit,  actuating cylinder, slave cylinder, hydraulic piping and control valves. The  hydraulic power unit is mainly used to add oil. The main function of actuating  cylinder is to convert mechanical energy to hydraulic energy through cam’s  propelling of plunger. The main function of slave cylinder is to convert  mechanical energy to hydraulic energy by the movement of plunger driven through  the pressure oil transmitted by the actuating cylinder.

其液壓傳動(dòng)過(guò)程如下：凸輪12轉(zhuǎn)動(dòng)推動(dòng)主動(dòng)缸11的柱塞產(chǎn)生壓力油，經(jīng)單向節(jié)流伐10至從動(dòng)缸13的上腔，推動(dòng)從動(dòng)缸活塞向下運(yùn)動(dòng)，帶動(dòng)錐斗1向下運(yùn)動(dòng)（還有下動(dòng)錐斗1的自重和水、礦的重力也往下壓）壓迫從動(dòng)缸F腔的油液，使下腔產(chǎn)生高壓的液壓油，壓縮高壓蓄能器3內(nèi)已沖有3.5-4MPa氧氣的皮襄，積蓄了能量。當(dāng)凸輪由最高點(diǎn)向最低點(diǎn)轉(zhuǎn)動(dòng)時(shí)，主動(dòng)油缸柱塞向往外拉，高壓蓄能器將能量釋放，高壓液壓油將從動(dòng)缸的活塞往上頂。帶動(dòng)錐體1向上運(yùn)動(dòng)，這樣周而復(fù)始達(dá)到錐體1上下運(yùn)動(dòng)（脈動(dòng)）的目的。

Its hydraulic transmission  processes are as follows: The cam 12 rotates and drives the plunger of  actuating cylinder 11 to produce pressure oil. It, through the one-way throttle  valve 10 to the upper chamber of slave cylinder 13, drives the piston of slave  cylinder to move downward and bring along the cone 1 to move downward (it is  also pressed downward with the weight of lower cone 1 and the gravity of water  and mineral), press the oil in F chamber of the slave cylinder to get the lower  chamber to produce high-pressure hydraulic oil. There has already been leather  bag with oxygen of 3.5-4MPa in the compressed high-pressure accumulator 3 which  accumulates energy. When the cam rotates from the highest point to the lowest  point, the actuating cylinder plunger is pulled outward and the high-pressure  accumulator releases energy. The high-pressure hydraulic oil pushes the piston  of the slave cylinder upward and brings along the upward movement of cone 1. In  this ways, cyclic up and down movement (pulsation) of cone 1 is achieved.

DYTA7750型（電磁無(wú)級(jí)調(diào)整）、PYTA7750型（皮帶變輪變速）

DYTA7750 type (electromagnetic stepless  adjustment), PYTA7750 type (belt variable wheel speed)